When the lubricant is applied to a steel wire rope, friction is considerably reduced, which reduces the likelihood of the following two things:
- Abraded wire rope is present.
- Corrosion
- the process of producing heat
The wire lubrication system, like Viperwrl, is a maintenance tool used to lubricate wire ropes on a monthly, quarterly, or another cycle when attached to machinery. Lubrication intervals should be calculated based on the requirements of the rope manufacturer.
Benefits of groove cleaner
The purpose of the groove cleaner was to clear the wire rope of dirt and used oil before it went through the wire rope lubricator. This technique encourages the entry of fresh grease and enhances corrosion defense to increase the service life of wire rope.
Better performance is obtained as a result of the Lincoln wire rope lubrication system’s decreased requirement for hand lubrication. This trustworthy tool injects lubricant into the wire rope core to reduce friction, prevent heat buildup, and increase wire rope longevity. The wire rope lubrication system delivers the right amount of lubricant, distributes it effectively, and guards against wasteful over-lubrication.
Advantages
- Quick and effective—the time required for lubrication is decreased by up to 90% when compared to manual lubrication.
- Operator security is increased.
- Any wire rope up to a diameter of 2 inches can easily be used with it (52 mm)
- reduces the risk of corrosion
- Wire ropes are safeguarded.
- It pierces the middle of the wire rope.
- Pollution and waste are decreased.
- An effective design must be sturdy for difficult circumstances.
Applications
- Travelling cranes
- The wharf’s cranes
- Ships’ cranes
- Deck-mounted winches
- Ships’ hoists
- Ropes for ROVs made of wire (remote-operated vehicles)
- The usage of winding machines is common in open-pit mining.
- Wheels for cranes
- Oil and gas drilling rigs
- Chains and ropes
- Chair lifts and ski lifts
- Elevators
- Dragging ropes
Industries
Gas and oil, as well as marine steel
Typical wire rope lubrication system components
The following options are available for ordering wire lubrication systems:
Depending on the diameter of the cable rope, choose a seal and roll package. Seals and rollers for various wire rope diameters are included in interchangeable kits.
Select a wire rope lubricator body or body to finish the seal and roll kit options.
Select a pump and accessory package based on the grease container’s size.
Wire ropes have longer lives thanks to groove cleaner
Before the rope passes through the lubricator, the groove cleaner, which is intended to act in tandem with the Lincoln wire rope lubricator, cleans the rope of debris and used oil. The cleaner extends the service life of wire ropes by increasing fresh grease penetration and preventing corrosion. In order to guarantee that the device’s profile properly matches the strands, each groove cleaner is constructed to order using the rope requirements. The groove cleaner unit has a groove cleaner device, separating bushings, and separate bushing support to lessen wear. The cleaner’s durability is enhanced by the use of TPU (thermoplastic polyurethane elastomer).
Conclusion:- Regular lubrication greatly increases a steel wire rope’s lifespan as compared to one that has not been oiled. While in operation, lubricating a wire rope prevents the wires from corroding. Both internally and externally, corrosion may take place. It is frequently brought on by acids, alkaline fluids, humidity, salt air, fumes, and abrasive and industrial environments.
